The WS08 Full Welded Plate Heat Exchanger is a high-performance heat transfer solution designed for demanding industrial environments. By permanently welding the plate pack into a single structure, this exchanger combines the high efficiency of plate heat exchangers with the strength and durability typically associated with shell and tube systems.
The WS08 Full Welded Plate Heat Exchanger is a high-performance heat transfer solution designed for demanding industrial environments. By permanently welding the plate pack into a single structure, this exchanger combines the high efficiency of plate heat exchangers with the strength and durability typically associated with shell and tube systems.
Unlike traditional gasketed plate heat exchangers, the fully welded design eliminates gasket sealing limitations, making it suitable for high temperature, high pressure, and aggressive media applications. The WS08 model is widely used in industries that require reliable heat transfer under harsh operating conditions.
MG-TECH’s full welded plate heat exchangers deliver compact design, high thermal efficiency, and long-term operational reliability.
The fully welded structure removes the need for sealing gaskets, allowing the heat exchanger to operate under extreme pressure and temperature conditions. These systems can typically withstand pressures above 4.0 MPa and temperatures up to 800°C, making them ideal for challenging industrial processes.
The specially designed corrugated plates create strong turbulence in the fluid flow, significantly improving heat transfer efficiency. The heat transfer coefficient can be 3–5 times higher than traditional shell and tube heat exchangers, while reducing equipment volume by 30–50% under the same capacity.
The all-metal welded structure eliminates the aging problems associated with rubber gaskets. With optional materials such as Hastelloy, titanium, and 254SMO stainless steel, the exchanger can effectively handle acidic fluids, high-salinity media, and other corrosive environments.
The fully welded and gasket-free design eliminates the risk of leakage and reduces damage caused by vibration. This results in longer maintenance intervals, lower maintenance requirements, and reduced lifecycle costs.
The WS08 heat exchanger supports single-pass or multi-pass flow configurations as well as symmetrical or asymmetrical flow channels. This flexibility allows the system to adapt to different process requirements, including varying flow ratios from 1:1 to 6:1.
The core heat transfer component consists of corrugated plates made from corrosion-resistant materials such as stainless steel or titanium alloys. The plate surfaces are pressed with special patterns (such as herringbone or diagonal corrugations) to increase turbulence and enhance heat transfer efficiency.
The plates are permanently joined using advanced welding technologies such as laser welding or brazing, forming a strong and durable structure capable of withstanding high temperature and pressure.
The heat exchanger is supported by end plates and compression plates located on both sides of the plate pack. These components provide structural stability and ensure the system can withstand internal pressure.
Some designs include an external protective shell, which enhances structural strength and protects the internal plates during operation.
The inlet and outlet connections are designed according to the required process configuration. These may include:
Fixed pipe connections welded directly to the plate channels
Detachable connections for easier maintenance in certain models
Flange or threaded connections for integration with the pipeline system
A specially designed flow distribution zone ensures that the fluid is evenly distributed across the plate surface, improving heat transfer efficiency and preventing uneven flow.
The outlet section collects the processed fluid efficiently, helping reduce pressure drop and flow resistance.
Large heat exchangers may include steel support frames to facilitate installation and secure positioning. Additional components such as lifting lugs or mounting bases make transportation and installation easier.
The WS08 model can also include several optional features depending on application requirements:
Drain outlets for cleaning or removing residual media
Instrument ports for installing temperature and pressure sensors
Thermal insulation layers to reduce heat loss in high-temperature environments
| Name | Parameter | Name | Parameter |
|---|---|---|---|
| Corrugation Angle | 120° | Corner Hole Diameter (mm) | Φ40 |
| Corrugation Pitch (Normal) (mm) | 7.9 | Plate Blanking Size (mm) | 250 × 250 × 0.8 |
| Corrugation Depth (mm) | 2.2 | Single Plate Area (m²) | 0.04 |
| Equivalent Diameter (mm) | 4.4 | Plate Outer Dimensions (mm) | Φ242 |
